The new £300m Quinn Glass bottle plant, built on the site of the former Ince B power station in Cheshire, is protected from the ingress of dust and flying insects by powerful Airbloc air curtains over loading bay doors.With the capacity to manufacture around 1.2 billion glass containers every year, the factory is a ‘one stop shop’ for the production, storage and filling of product for the drinks industry. The 145,225m² plant has 13 bottle production lines, two glass melting furnaces and covers a site of around 65 hectares at the edge of the river Mersey estuary. It is the largest of its kind in Europe and the first with an integrated filling line.
In a food handling environment, hygiene is a crucial factor. Dust and flying insects cannot be allowed to enter the production and filling areas, but with loading bay doors in constant use, keeping both out can be difficult. When external air flows into the building, it may bring with it dust and other unwanted airborne particles, and flying insects, both of which will compromise hygiene and sanitation. The European Food Safety Inspection Services (EFSIS) advises that where food is handled or stored, doors should be adequately proofed.
To ensure this is the case, 12 Airbloc AB300 air curtains were installed above 10 of the 3-metre wide doorways. The air curtains deliver a powerful ‘sheet’ of air across the entire opening, very effectively blocking the way for dust and flies.
An air curtain provides an invisible barrier across the doorway that maintains separation between internal and external environments. They operate using fans and nozzles to create a stream of air that is directed down or across the door opening, forming a barrier of air that separates the internal and external atmospheres by deflecting natural convection airflow. This air shield reduces the incidence of cold/humid air, dust, fumes or flying insects entering and warm or cooled air escaping.
Air is drawn into the air curtain unit and discharged at critical velocity, volume flow and temperature, and at an angle to ensure optimum performance. The kinetic energy that is transferred to the air by this process provides the necessary resistance to unwanted external air and particles.
In order to achieve efficient low energy usage, the air jet width, velocity and pattern of the airflow are crucial. Optimum effectiveness can be achieved when there is uniform linear flow across the full door width and fan speed control for additional wind resistance.
The Airbloc air curtains were fitted by Ashton Ventilation on behalf of the M&E Contractor Kramer of Halesowen.
www.airbloc.co.uk








